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What are the methods and techniques for making mini luminous characters?
Mini luminous characters are generally understood literally as "mini" characters. The first impression is that they are delicate and small. Mini luminous characters are also known as mini acrylic luminous characters, which mainly refer to a type of luminous character made by carving, pasting, polishing, installing high brightness LED light sources on acrylic sheets, and then surface treatment with paint. It is fundamentally different from crystal acrylic luminous characters. The entire production process is mechanized, so mini luminous characters can be made into smaller and more delicate shapes. From an environmental perspective, the old acrylic luminous character shells can be recycled according to national standards, which is quite popular abroad.
The method of making mini characters
Mini character shells are all created using mini luminous character carving machines. Here is a brief introduction to the production method of mini luminous characters:
1. Tools/materials required for mini characters: imported polymer materials (organic glass or acrylic), LED light source and adapter, paint and 502 glue
2. Method/steps for making mini characters:
2.1. To create computer files, CDR software can be used for editing and typesetting. The typesetting should be done according to the actual 1:1 specification size, and the strokes should not be too small. It is guaranteed that the smallest LED module (the smallest LED strip is 5mm) can be inserted.
2.2. Material selection: The mini luminous characters are made of imported polymer acrylic material, which has the advantage of being cut flat and smooth. At present, most acrylic materials in China cannot achieve the display effect of mini characters in terms of smoothness. It is recommended to purchase imported milky white acrylic luminescent materials.
2.3. Equipment Manufacturing: Place the required specifications of materials on a professional mini character engraving machine, then connect the completed files to the engraving machine and start working. At present, professional mini character carving machines are very smooth and flat without burrs when cutting acrylic, and the processing of character corners is smooth. It is recommended to use the most popular industrial grade mini character carving machine in the world: the American McDike as the mini character making equipment.
2.4. The carving of mini luminous characters is completed in several steps:
1) The back of the characters is slotted;
2) The front and oblique sides of the character;
3) Cut it out from the front;
4) Cut out the bottom plate.
3. After carving with a professional carving machine, do a good job of cleaning and install pre prepared LED high brightness light sources in the slot area of the characters.
4. After completing the above steps, package these components and spray your favorite paint color on the sides. After drying, create a complete mini luminous character craft.
Tips for creating mini characters
1. When making documents, there should be enough space to accommodate the smallest LED module possible.
2. When carving, pay attention to the front and back sides, which need to be well protected. At the same time, experienced masters are needed to handle documents, luminous characters, professional production of mini characters, resin characters, super characters, borderless characters, and precision backlit characters. The quality is exquisite, processed by peers, and the price is high.
When spraying paint, cover the front and back with adhesive or other materials.
4. Adjust the lighting to be uniform and polish the edges to be smooth.
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